Product design and industrialisation

Designing a high-tech product, from POC to mass production, with turnkey industrialisation or support during specific stages.

POC & PROTOTYPING

PRD EVT DVT PVT

PRESERIE AND TRANSFER TO SERIES / NPI

POC & prototyping

Full design of a POC or a unit prototype: mechanical, electronic, software and integration + debugging. Using the micro-factory’s prototyping workshop. For those who want to validate a proof of concept, to produce a functional prototype.

Carry out a POC or a functional prototype

  • Reaching your market
  • Validate a function
  • Validate a concept
  • Market proof
  • Trade shows & marketing presentations
  • Prepare the development and full industrialisation of a product

Requirements and preconditions

  • MRD – high-level specifications

Deliverables

  • POC
  • Prototype
poc ou prototype fonctionnel Kickmaker

Product development (PRD EVT DVT PVT)

Product development and industrialisation according to the EVT DVT PVT iterative cycle methods. Turnkey industrialisation or support on a specific stage up to pre-production and technology transfer.

Industrialise your product or work on specific steps​

– Writing of specifications : PRD
– 2D & 3D mechanical
– Mechanical, electronic design review
– Low level & application software development
– Electronic board development
– Sourcing, evaluation & qualification of suppliers
– BOM and BOM consolidation
– Design
– DFX ( DFC, DFA DFP DFM…)
– Certification: support in the process of obtaining certification

Requirements and preconditions

  • POC
  • Functional prototype
  • PRD

Deliverables

  • Preseries
  • Industrial product
  • IRD (Industrial requirement document)​
Conception et industrialisation de produits Kickmaker

Preseries

Pre-series production in the micro-factory using the Kickmaker systematic method. Pre-series debugging. Industrialisation file.

Produce pre-series and debug and improve the industrial file.

  • Qualification and calibration of tooling.
  • Qualification of the assembly line and ranges.
  • Qualification and training of operators.
  • Development of test benches & qualification.
  • Supplier management / month.
  • Supply chain management / month.

Requirements

  • PRD, POC, prototype. 

Delivrables

  • Pre-series / update of the industrial file / of the IRD.​
présérie et transfert vers la série Kickmaker

Transfert to the series

Design transfert to the EMS, lines production set up and supervision of the start of production.

Design transfert & production launch.

  • Sourcing and partner selection (continued work).
  • Support for the ramp-up.
  • Review and improvement of the supply chain.
  • Setting up NPI technical and human resources.
  • Assembly and quality testing.

Requirements

  • Industrial file / IRD.

Deliverables

  • Series & industrial file
présérie et transfert vers la série Kickmaker

Qualification and production test benches

Creation of customised production test benches.

Develop the qualification systems and sub-systems and the production test facilities to measure the quality of the products on the line or at the end of the line.

  • Development and design of customised test benches.
  • Sourcing.
  • Bench specification.
  • Installation of test benches.
  • Bench integration and commissioning.

Requirements

  • Industrial file / IRD.

Deliverables

  • test bench / test reports / test plan.
Banc de test personnalisés Kickmaker